Vinatap Factory Tour – Inside Vietnam’s Leading Coco Coir Production Plant

 

Discover How Vietnam Vinatap Company Produces World-Class Coco Peat & Grow Bags

 

 

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Take a tour inside Vietnam Vinatap Company’s coco coir factory – a world-class facility producing organic coco peat, husk chips, and grow bags for export to 30+ countries.

 

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Welcome to Vietnam Vinatap Company

 

 

Located in Long Binh Industrial Zone, Bien Hoa, Dong Nai, Vietnam Vinatap Company is one of Vietnam’s most advanced and largest-scale coco coir processing factories, supplying premium coco peat, husk chips, and grow bags to farms and distributors across the world.

 

From raw coconut husks to ready-to-ship pallets, every stage of production follows strict ISO 9001:2015 standards and OMRI organic certification.

 

???? Where coconut waste becomes the world’s favorite growing medium.

 

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1. Factory Overview – Scale & Capacity

 

 

Our production facility covers 2,500 square meters, including:

 

• ???? Raw Material Yard: capacity 1,000 tons of coconut husk.

• ???? Washing & Drying Area: 1,800,000 kcal/h biomass furnace, powered by rice husk & cashew shell.

• ⚙️ Mechanical Workshop: in-house fabrication of press, conveyors, and dryers.

• ???? Compression & Packing Zone: 5 fully automatic hydraulic presses for 5kg blocks & grow bags.

• ???? Warehouse & Logistics Hub: 1,000m² of finished goods storage, 24/7 loading system for export.

 

 

Production Capacity:

 

• 120 tons/day of processed coco coir substrates.

• 8,000+ 5kg blocks/day or 18,000 grow bags/day.

• Continuous operation 24/7 to meet export deadlines.

 

 

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2. Modern Production Line by Vietnam Vinatap Company

 

 

The Vinatap factory uses integrated, automated lines developed by our own engineers for energy efficiency and quality consistency:

 

 

Step 1 – Coconut Husk Sourcing

 

 

We source fresh, mature coconut husks from Bến Tre and Mekong Delta provinces — known for the highest fiber density.

 

 

Step 2 – Crushing & Screening

 

 

Husks are shredded and screened into peat powder, husk chips, and fibers for each substrate type.

 

 

Step 3 – Washing & Buffering

 

 

All coco materials are triple-washed with clean water and neutralized using calcium to lower EC below 0.5 mS/cm.

 

 

Step 4 – Drying & Moisture Control

 

 

Material is sun-dried and then kiln-dried using a biomass furnace (700°C) to achieve moisture <15%.

 

 

Step 5 – Mixing & Formulation

 

 

Based on customer specifications, Vinatap blends:

 

• 100% coco peat

• Coco peat + husk chips

• Coco peat + perlite mix

  Each ratio is mixed by automated screw conveyors for perfect consistency.

 

 

 

Step 6 – Compression & Packaging

 

 

Materials are pressed into:

 

• 5kg blocks (30×30×15 cm)

• 25kg bales

• Grow bags (100–120 cm)

  All wrapped in UV-protected PE plastic and palletized for export.

 

 

 

Step 7 – Final Inspection & Export

 

 

Each batch is tested in-lab, labeled with a QR batch code, and inspected before loading into containers for shipment.

 

???? Every bag, block, and bale that leaves Vinatap carries its own traceable origin.

 

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3. In-House Quality Control Laboratory

 

 

Inside the factory, Vietnam Vinatap Company operates a dedicated testing lab to ensure each batch meets export standards.

We measure:

 

• EC and pH levels (digital conductivity meter)

• Moisture content (oven drying method)

• Particle size distribution (sieving test)

• Organic matter and carbon content

 

 

All data is logged and linked to the production batch, ensuring full traceability and consistent quality for every shipment.

 

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4. Sustainability & Eco-Friendly Energy System

 

 

Our factory runs on 100% renewable biomass energy, powered by rice husk and cashew shell pellets.

This system reduces carbon emissions by over 70% compared to diesel heating.

We also:

 

• Reuse washing water in a closed-loop system.

• Convert coconut shell waste into biochar and fertilizer.

• Promote zero-waste production principles.

 

 

???? Sustainability is not a slogan – it’s Vinatap’s production foundation.

 

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5. Products Made at Vinatap Factory

 

 

The Vietnam Vinatap Company factory produces a wide range of coco coir substrates:

Product Type	Description	Packaging
Coco Peat Block (5kg)	Washed, low EC, pH-balanced substrate	Shrink-wrapped / pallet
Coco Husk Chip Block	High drainage media for fruit crops	5kg block / 25kg bale
Premium Mix Grow Bag	Peat + husk + perlite for hydroponics	100×15×15 cm / 100×20×15 cm
Hydroponic Slab Bag	For strawberries, tomatoes, and melons	UV PE plastic with holes
Organic Loose Peat	OMRI-listed coir for soil blending	150L bags or bulk

 

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6. Export Markets & Global Partners

 

 

We export to Australia, Japan, Korea, New Zealand, Poland, Germany, the USA, and Canada, supplying:

 

• Importers & wholesalers of horticultural media

• Greenhouse farms and hydroponic growers

• Organic certification programs and distributors

 

 

Vinatap products meet all import regulations:

BICON (Australia), MPI (New Zealand), EU Plant Health, and USDA APHIS standards.

 

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7. Why Visit the Vietnam Vinatap Company Factory

 

 

✅ See modern, clean production lines in operation.

✅ Understand strict quality control systems.

✅ Discuss OEM / Private Label cooperation directly.

✅ Experience real-time compression and testing process.

✅ Build trust and transparency with your supply partner.

 

???? We welcome visitors from all over the world to witness Vietnam’s leading coco coir production facility.

 

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Did You Know?

 

 

Did you know that Vietnam Vinatap Company can produce and load a full 40HQ container of coco peat blocks in just 12 hours?

Our synchronized production system and in-house logistics make us one of the fastest, most reliable suppliers in Asia — without compromising quality.

 

???? Speed, sustainability, and quality – all in one factory.

 

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Visit & Contact Vietnam Vinatap Company

 

 

Vietnam Vinatap Company (Vinatap Co., Ltd)

???? Long Binh Industrial Zone, Bien Hoa, Dong Nai, Vietnam

???? Email: vinatap@gmail.com

???? WhatsApp: +84 888 888 8609 | WeChat: +84 912 100 118

???? Website: www.vinatap.vn

 

???? Factory visits available upon request (for importers & distributors).

 

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