About VinaTap Coco Factory – Premium Coco Substrate Manufacturer

VinaTap Coco Factory is a leading manufacturer in Vietnam specializing in high-quality growing media made from coconut coir. Built on international standards and modern production technology, we supply premium cocopeat, coco husk chips, grow bags, seed pellets and coir blends for professional agriculture and horticulture worldwide.

Our flagship global brand, Mekong Coco, reflects our commitment to sustainability, innovation and consistent performance. Whether you are a greenhouse grower, a substrate blender, a distributor or a brand owner, VinaTap provides reliable and long-term supply of clean, stable and high-performance coco substrates.

Our Story – From Local Factory to Global Supplier

VinaTap was founded with a clear goal: to transform Vietnam’s rich coconut resources into world-class growing media for modern agriculture. In the early days, most coconut coir processing in the region relied on simple sun-drying yards and manual labor. While this approach could serve local markets, it could not satisfy the strict phytosanitary and quality standards required by countries such as Australia, New Zealand, Canada, the United States, Japan and the European Union.

Recognizing this gap, we invested in building an industrial-standard coco factory with controlled drying, advanced sterilization, and a quality management system that tracks every batch from raw husk to finished pallet. Over the years, we continuously upgraded our machinery, trained our team, and developed new product lines – from basic cocopeat blocks to specialized mixes and grow bags for high-value crops.

Today, VinaTap Coco Factory is trusted by growers and distributors across more than 30 countries. Our journey continues as we work closely with partners worldwide to design custom substrates that improve yields, root health, and long-term soil sustainability.

International Certifications & Quality Assurance

VinaTap operates under strict international standards to ensure that every product meets the expectations of professional growers and regulatory authorities.

• ISO 9001:2015 – Certified quality management system covering production, documentation, and traceability.
• OMRI Organic Certification (USA) – Code: VTV-21141, confirming suitability for organic farming and absence of prohibited substances.
• SGS & Vinacontrol inspections – Periodic independent testing for EC, pH, moisture, pathogen load and physical structure.
• Phytosanitary compliance – Our products are regularly inspected and approved for entry into high-standard markets such as the USA, EU, Australia, New Zealand, Canada and Japan.

These certifications demonstrate our commitment to transparency, food safety and long-term sustainability in the global supply chain.

Industrial-Standard Factory Infrastructure

The VinaTap Coco Factory has been engineered as a closed, industrial-standard production facility with a layout optimized for hygiene, efficiency and smooth material flow.

• 3,000 m² production workshop for crushing, sieving, drying, mixing, pressing and packing.
• 4,300 m² greenhouse drying area that allows controlled, contamination-free drying in all seasons.
• Two high-capacity hot-air cocopeat sterilization lines operating at around 700°C.
• Three heavy-duty hydraulic presses designed for 5kg blocks, bricks and grow-bag slabs.
• Automated conveyors linking each stage to reduce manual handling and contamination risks.
• Dedicated packaging & finished-goods warehouse for clean storage and fast container loading.

This integrated infrastructure ensures that raw coconut husks move through the factory in a controlled sequence – from washing and drying to grading, compression and packing – with minimal exposure to external contaminants.

Advanced Drying & Sterilization Technology

Drying and sterilization are critical for producing coco substrates that are not only physically stable but also biologically safe. Instead of relying solely on sun drying, VinaTap invests in a combination of high-temperature hot air, greenhouse drying and UV treatment.

• Thermal treatment at around 700°C for 40 minutes to destroy fungi, mold spores, bacteria, insects and weed seeds.
• Greenhouse drying to stabilize moisture without contact with soil or dirty surfaces.
• UV sterilization tunnels for surface disinfection after mechanical processing.
• Moisture monitoring using calibrated meters to maintain a target range of 10–15% in finished products.

This advanced technology allows VinaTap to deliver cocopeat and coco chips that are clean, uniform and safe for sensitive crops, including hydroponic vegetables, berries and high-value flowers.

Production Workflow & Quality Control

VinaTap’s production line is 80–90% automated, combining mechanical systems with skilled operators and a strict quality control workflow:

1. Raw husk sourcing from clean, certified coconut regions in Vietnam.
2. Crushing & primary separation into peat, fiber and chip fractions.
3. Washing (for low EC grades) to reduce salt content where required.
4. Thermal sterilization in high-temperature dryers.
5. Greenhouse drying & UV treatment for moisture control and hygiene.
6. Sieving & grading into specific particle sizes for different crop uses.
7. Blending of cocopeat, chips and perlite when custom mixes are requested.
8. Compression & forming into blocks, bricks, pellets or slabs.
9. Packing into retail bags, bulk bags, cartons or OEM printed packaging.
10. Palletizing for safe transport and efficient container loading.
11. Final QC check for weight, EC, pH, moisture and appearance.
12. Documentation & release with CO, phytosanitary and lab reports on request.

This 12-step process ensures that every shipment leaving VinaTap Coco Factory is traceable, consistent and aligned with the technical specifications agreed with customers.

Large-Scale Production Capacity

Our factory is built to support both regular container shipments and large, long-term supply contracts:

• 1,000 tons per month of cocopeat blocks in 5kg, 1kg, 0.65kg and 0.5kg formats.
• Up to 100,000 bags per month of loose cocopeat in 25L, 50L, 100L, 200L and jumbo 2,000L sizes.
• 1,000,000 pcs per month of coir seed pellets for nurseries and propagation systems.
• Multiple hundreds of tons per month of coco husk chips, biochar and charcoal products.
• 20,000 hot-pressed pallets per month for logistics and export packaging.

This capacity allows us to meet the needs of distributors, store chains and integrated greenhouse projects that require long-term, stable sourcing.

Global Export Markets

VinaTap’s coco products are now exported to more than 30 countries, including:

Australia, New Zealand, United States, Canada, Japan, Korea, United Arab Emirates, Qatar, Kuwait, Saudi Arabia, Singapore, Taiwan, Germany, Netherlands, France, United Kingdom, Russia, Poland, Turkey, Thailand, Chile and others.

Complete Product System

Cocopeat Products

5kg blocks, 1kg bricks, 0.65kg and 0.5kg mini bricks, plus loose cocopeat bags from 25L to 2,000L. Available in low EC washed grade for horticulture or high EC grade for animal bedding.

Coco Husk Chips

Clean, graded chips in sizes 5–12mm, 5–15mm and 12–18mm. Used for orchids, berries, melons and as a drainage component in substrate mixes.

Grow Bags / Coir Slabs

Pre-filled and compressed slabs in standard sizes (100×15×12 cm, 100×11×10 cm, 100×18×12 cm, 100×20×15 cm) as well as OEM dimensions. Ideal for tomatoes, cucumbers, peppers, strawberries, blueberries and cannabis.

Coir Seed Pellets

Cylindrical pellets in 36mm, 42mm and 50mm diameters (or custom) designed for easy watering, stable moisture and high germination rates in nurseries and plug systems.

Coir-Based Mixes

Formulas combining cocopeat with husk chips, perlite or other components to achieve specific air-to-water ratios for crops such as blueberries, strawberries, roses or cannabis.

Biochar & Charcoal

Rice husk biochar, coconut shell charcoal and hardwood biochar used for soil improvement, filtration and industrial applications.

Hot-Pressed Coir/Wood Pallets

Heat-treated pallets manufactured from sawdust and coir fiber, suitable for export logistics and food-related industries.

Applications for Key Crop Groups

VinaTap substrates have been successfully used for a wide range of crops:

• Leafy greens & herbs – lettuce, kale, spinach, basil, mint.
• Hydroponic vegetables – systems using slabs, grow bags or loose cocopeat.
• Semi-hydro vegetables – chili, eggplant, okra with cocopeat-soil mixes.
• Fruiting crops – tomatoes, cucumbers, sweet peppers and melons in coir slabs.
• Soft fruits – strawberries, blueberries, raspberries and grapes.
• Flowers – roses, chrysanthemums, gerberas, tulips.
• Orchids – Phalaenopsis, Oncidium and Dendrobium on husk chips.
• Cannabis – licensed facilities using coco grow bags and custom blends.
• Fruit tree nurseries – citrus, grapes, berries and tropical fruit seedlings.
• Landscape & soil improvement – cocopeat as a replacement for peat moss.
• Animal bedding – high EC cocopeat providing absorption and comfort.

Explore VinaTap Products

Learn more about our main product categories:

• Coco Peat 5kg & Brick Blocks
• Coco Husk Chips
• Coco Coir Grow Bags
• Coir Seed Pellets
• Jumbo Bags / Big-Press Cocopeat
• Peat Moss
• Biochar & Charcoal Products
• Hot-Pressed Coir Pallets

Contact VinaTap Coco Factory

Email: vinatap@gmail.com

WhatsApp / Zalo / Viber: +84 888 888 609

WeChat: +84 912 100 118

Address: Long Binh Industrial Zone, Bien Hoa, Dong Nai, Vietnam

Conclusion

By partnering with VinaTap Coco Factory, you gain access to a professional, certified and export-ready manufacturing base in Vietnam. We are ready to support your brand with reliable coco substrates, OEM packaging and long-term technical support. We warmly welcome you to visit our factory, test our products and grow together in the global market.